1. Amabwiriza rusange
Iyi mashini yakozwe ifite imiterere ihagaze. Inkingi ishyizwe ku mubiri w'imashini, agasanduku k'imashini gashyirwa ku nkingi ikora umurongo wa Z, agasanduku k'imashini gashyirwa ku mubiri w'imashini gashyirwa ku murongo wa Y, agasanduku k'imashini gashyirwa ku ntebe gashyirwa ku murongo wa X. Imirongo itatu yose ni inzira y'ubuyobozi ifite umuvuduko wo hejuru wo kugaburira no kunoza cyane. Dukoresha icyuma cy'imvi cyiza cyane ku mubiri w'imashini, inkingi, igare, imeza yo gukoreraho, agasanduku k'imashini gafite ikoranabuhanga rya resin sand hamwe n'uburyo bwo gusaza inshuro ebyiri kugira ngo tugabanye umuvuduko w'imbere w'ibikoresho. Ibi bice byose binozwa na porogaramu ya SolidWorks, ituma ibintu bikomera kandi bihamye atari kuri ibi bice gusa ahubwo no kuri mashini. Nanone izagabanya impinduka n'ihindagurika riterwa no gukata. Ibice by'ingenzi byose bitumizwa mu kirango kizwi ku isi kugira ngo ikore imashini ifite umutuzo mwinshi kandi iramba. Iyi mashini ishobora kugera ku bikorwa byo gusya, gucukura, gutunganya, gusimbuza, gukoraho kandi akenshi ikoreshwa mu gisirikare, ubucukuzi bw'amabuye y'agaciro, imodoka, ibumba, ibikoresho n'izindi nganda zitunganya imashini. Ishobora gukoreshwa mu bwoko bwose bw'uburyo bwo gutunganya ibintu neza cyane. Ni nziza ku bicuruzwa bito n'ibiciriritse, kandi ishobora no gushyirwa mu murongo wo gukora wikora.
2. Sisitemu y'imishumi itatu
Imigozi itatu yose ni inzira iyobora ibintu mu buryo bugororotse kandi ifite imiterere minini kugira ngo irambe neza. Moteri z'imigozi itatu zihujwe neza na screw yo mu mupira ifite ubushobozi bwo hejuru nta gufungana kw'icyuho. Buri screw yo mu mupira ifite 3 ivanwa muri screw yo mu mupira ifite ubushobozi bwo gukorana n'ingufu hamwe n'ingufu zijyanye nazo, kandi tuzakora pre-tension kuri screw zo mu mupira kugira ngo zirusheho gukora neza no gukora neza. Moteri ya servo ya Z-axis ifite imikorere ya feri yikora. Mu gihe ingufu zabuze, feri ya moteri ishobora gufatwa na feri mu buryo bwikora kugira ngo idahindukira, ibyo bikaba bigira uruhare mu kurinda umutekano.
3. Igice cy'urudodo
Spindle ikorwa n'uruganda rw'inzobere kugira ngo rurebe neza ko ikora neza kandi ikora neza. Spindle bearing ikomoka ku kirango cy'ingenzi ku isi cy'ubwiza buhanitse, kandi iteranyirizwa hamwe ku buryo buhamye ku bushyuhe buhoraho kandi nta mukungugu. Nyuma y'ibyo, spindle zose zizakora isuzuma ry'uburinganire kugira ngo zimenye neza igihe zimara kandi zikore neza. Ifite uburyo bwo kurinda umwuka muke, ihuha umwuka muke mu mwanya w'imbere wa spindle igakora urwego rwo kurinda umwuka kugira ngo hirindwe ivumbi, icyuma gikonjesha mu spindle. Kuri iyi ngingo, spindle bearing izakora ahantu hatanduye, bizarinda igice cya spindle kandi igihe kirekire cyo kumara. Umuvuduko wa spindle ntushobora guhindurwa mu ntambwe mu muvuduko wa spindle, ugenzurwa na moteri imbere kugira ngo ube hamwe n'imikorere yo kwerekeza spindle no gukanda cyane.
4. Sisitemu yo guhindura ibikoresho
Ubushobozi busanzwe bw'iyi mashini ni 24T kandi iteranyirijwe ku nkingi yo ku ruhande. Iyo ihinduye igikoresho, icyuma gitwara icyuma kandi igashyirwa ku buryo bwa moteri, nyuma yuko spindle igeze aho igikoresho gihinduka, ATC izahindura igikoresho kandi yohereze igikorwa cy'igikoresho. ATC ni uburyo bwa hobbing cam kandi igakora pre-tension hanyuma ikazunguruka cyane, ibyo bikaba byiza mu guhindura igikoresho vuba kandi neza.
5. Sisitemu yo gukonjesha
Iyi mashini ifite pompe nini ikora amazi ahagaze neza hamwe n'ikigega cy'amazi kinini. Umuvuduko wa pompe ikonjesha ni 2m³/h kugira ngo ikoreshwe neza. Hari umunwa wo gukonjesha ku gice cyo hejuru cy'agasanduku k'imashini, ushobora gukora pompe ikora umwuka n'ikora amazi ku bikoresho n'ibikoresho. Ifite imbunda y'umwuka yo gusukura imashini n'ibikoresho.
6. Sisitemu y'umwuka
Igice cy’umwuka gishobora kuyungurura imyanda n’ubushuhe biri mu isoko ya gaze kugira ngo hirindwe kwangirika no kwangirika kw’ibice by’imashini. Igice cy’urufatiro rwa solenoid gigenzura gahunda ya PLC kugira ngo kirebe ko ibikorwa byo gukuraho icyuma, gusohora icyuma hagati, igikoresho cyo gufunga icyuma n’icyuma gikonjesha icyuma bishobora gukorwa vuba kandi neza. Igihe cyose igikoresho gihindura icyuma, umwuka usobanutse neza uzava hagati ya icyuma kugira ngo usukure umwobo w’imbere wa icyuma n’icyuma kugira ngo bikomere cyane mu guhuza icyuma n’igikoresho. Bizongera igihe cy’ubuzima bwa icyuma.
7. Kurinda imashini
Dukoresha uburinzi busanzwe bw’umutekano kuri mashini, butarinda gusa gushonga kw’ibikoresho bikonjesha ndetse n’imikorere y’umutekano. Buri nzira iyobora abantu ifite uburinzi bwo kwirinda ko ibikoresho bikonjesha bijya mu mwanya w’imbere no kugabanya kwangirika no kwangirika kw’inzira iyobora abantu n’imipira.
8. Sisitemu yo gusiga amavuta
Inzira yo kuyobora n'iy'umupira bifite sisitemu yo gusiga amavuta hagati ndetse n'iy'amavuta yo gutandukanya amavuta muri buri node, ishobora gutanga amavuta ku ngano n'igihe bihoraho kugira ngo buri ruhande rwo kuzunguruka rube rufite amavuta kandi rube ruto. Bizanoza uburyohe no kumara igihe kirekire kw'inzira yo kuyobora n'iy'umupira.
9. Sisitemu yo kohereza ibyuma binini
Dutanga igikoresho gisanzwe cyo gukuraho chips n'intoki kandi byoroshye gukoresha. Ushobora kandi guhitamo ubwoko bwa screw chips conveyor cyangwa ubwoko bwa hinge.
| Ikintu | Ishami | VMC640L | VMC640LH | VMC850L | VMC1000L |
| Ameza yo gukoreraho | |||||
| Ingano y'ameza yo gukoreraho | mm | 400×900 | 400×900 | 500×1000 | 500×1200 |
| T-slot (N×W×D) | mm | 3×18×100 | 3×18×100 | 5×18×100 | 5×18×100 |
| Ingendo | |||||
| Urugendo rwa X axis | mm | 640 | 640 | 850 | 1000 |
| Urugendo rw'umurongo wa Y | mm | 400 | 400 | 500 | 500 |
| Urugendo rw'umurongo wa Z | mm | 400 | 500 | 600 | 600 |
| Uruhererekane rw'imashini | |||||
| Intera iri hagati y'impande kugeza imbere y'inkingi | mm | 440 | 476 | 572 | 572 |
| Intera iri hagati y'insinga n'inyuma y'ameza yo gukoreraho | mm | 120-520 | 120-620 | 120-720 | 120-720 |
| Igipimo cy'imashini | |||||
| L×W×H | mm | 2200×2100×2500 | 2200×2100×2550 | 2540×2320×2780 | 3080×2320×2780 |
| Uburemere bw'imashini | |||||
| Umutwaro ntarengwa w'ameza yo gukoreraho | kg | 350 | 350 | 500 | 600 |
| Uburemere bw'imashini | kg | 3900 | 4100 | 5200 | 5600 |
| Ipine | |||||
| Umugozi wo gufunga umwobo w'urukiramende | BT40 | BT40 | BT40 | BT40 | |
| Imbaraga z'urudodo | kw | 5.5 | 5.5 | 7.5/11 | 7.5/11 |
| Umuvuduko ntarengwa wo kuzunguruka | rpm | 8000/10000 | 8000/10000 | 8000/10000 | 8000/10000 |
| Gutanga amakuru (direct drive) | |||||
| Umuvuduko ntarengwa wo gutanga | Mm/umunota | 10000 | 12000 | 12000 | 12000 |
| Umuvuduko wihuse wo gutanga (X/Y/Z) | m/umunota | 20/20/10 | 30/30/24 | 32/32/30 | 32/32/30 |
| Utuzu tw'umupira (umurambararo + icyuma cy'icyuma) | |||||
| Utuzuru tw'umupira w'umurongo wa X | 3210 | 3212 | 4016 | 4016 | |
| Utuzuru tw'umupira w'umurongo wa Y | 3210 | 3212 | 4016 | 4016 | |
| Utuzuru tw'umupira w'umurongo wa Z | 3210 | 4012 | 4016 | 4016 | |
| Ikinyamakuru cy'Ibikoresho | |||||
| Ubushobozi bwo gukoresha ikinyamakuru | T | 16 | 16 | 24 | 24 |
| Igihe cyo guhindura igikoresho | s | 2.5 | 2.5 | 2.5 | 2.5 |
| Uburyo bwo gushyiramo amakuru neza (Igipimo ngenderwaho cy'igihugu) | |||||
| Uburyo bwo gushyiramo amakuru neza (X/Y/Z) | mm | 0.008 | 0.008 | 0.008 | 0.008 |
| Gusubiramo uburyo bwo gushyiramo neza (X/Y/Z) | mm | 0.005 | 0.005 | 0.005 | 0.005 |
| OYA. | Izina | Ikirango |
| 1 | Sisitemu ya CNC | Sisitemu ya Seimens 808D |
| 2 | Moteri nyamukuru | Seti yuzuye ya Siemens drive irimo na servo moteri |
| 3 | Moteri y'umurongo wa X/Y/Z, umushoferi | Seimens |
| 4 | Skurufu y'umupira | Hiwin cyangwa PMI (Taiwan) |
| 5 | Ingufu zo gutwikira umupira | NSK (Ubuyapani) |
| 6 | Abayobozi b'umurongo | Hiwin cyangwa PMI (Taiwan) |
| 7 | Moteri y'uruziga | POSA/ROYAL (Taiwan) |
| 8 | Igikoresho cyo guhindura ubushyuhe | Taipin / Tongfei (Umushinga uhuriweho) |
| 9 | Ibice by'ingenzi bya sisitemu yo gusiga amavuta | Proton (Ubufatanye) |
| 10 | Ibice by'ingenzi bya sisitemu y'umwuka | AirTAC (Taiwan) |
| 11 | Ibice by'ingenzi bya sisitemu y'amashanyarazi | Schneider (Ubufaransa) |
| 12 | Pompe y'amazi | Ubushinwa |